By Stephen J. Pargeter
Originally published in the August 2012 issue of Today’s Facility Manager
Studies have proven 
that outdoor air ventilation creates a healthful work environment. 
However, as these intake rates increase, so does the size, cost, and 
operating expense of the heating, ventilation, and air conditioning (HVAC) system. Facility managers (fms) are therefore caught between two 
powerful forces—the need to lower energy costs and the need to meet or 
exceed outdoor air ventilation regulations for occupant health and 
comfort.
During the ventilation process, large amounts of energy are wasted as
 HVAC systems replace indoor air with fresh outdoor air multiple times 
per day. The heating or cooling energy is continually lost in the 
exhaust air stream while new energy must be expended to condition 
entering outdoor air. Those who fail to capture wasted energy will 
continue to incur high energy costs.
To address this challenge, one option for fms is a site recovered 
energy technology such as energy recovery ventilation (ERV). Site 
recovered energy is any energy recovered on-site and reused to reduce 
the demand for more energy. Designed to operate with new or existing 
HVAC units, the ERV technology provides a means to cut energy costs 
without compromising outdoor air ventilation requirements.
While there are a number of air-to-air heat exchangers used in ERV, 
the most commonly used type in commercial and institutional buildings is
 a rotary heat exchanger (also known as an energy recovery wheel or 
enthalpy wheel). This wheel resolves the conflict between indoor air 
quality (IAQ) and energy conservation by recovering site energy normally
 wasted in exhaust air. It transfers energy by rotating between incoming
 (outdoor) and exhaust air streams to transfer heat and moisture from 
one air stream to the other, recycling up to 80% of this energy by 
preconditioning outdoor air for significantly reduced HVAC load and 
operating cost.
Total energy saved depends on the wheel’s effectiveness and the 
difference in temperature and humidity between the two air streams. A 
bigger differential means larger energy savings.
For new and replacement projects, energy recovery costs are typically
 offset by lower first costs for an HVAC system. And significant 
reductions in fuel consumption provide healthy returns for the life of 
the HVAC system—instant to two-year paybacks in most North American 
climate zones. An energy recovery wheel may also be added to an existing
 HVAC system to improve efficiency.
HVAC systems with ERV improve control over humidity to minimize mold 
and mildew and reduce the risk of IAQ complaints and sick building 
syndrome, especially in humid climates. Meanwhile, many gas and electric
 utilities offer rebates for energy recovery to reduce peak demand and 
encourage energy conservation.
Organizations Using ERV
To meet new building 
codes, Dillard’s, a large apparel and home furnishings retailer, sought 
to increase outdoor air ventilation rates by a factor of three at its 
store in Palm Beach, FL. The two story building required approximately 
50,000 cfm (cubic feet per minute) of outdoor air. Rather than add 
capacity to meet the increased load, management at Dillard’s installed 
rooftop units with integrated energy recovery wheels. By reducing the 
load by 160 tons, the retailer was able to choose units with that much 
less capacity. And by reducing peak demand by 215 kilowatts (kW), the 
company qualified for utility rebates that effectively paid for the 
wheels. The use of ERV is now standard for all Dillard’s stores.
Another example of this technology involves a major renovation at the
 Providence Career and Technical Academy (PCTA) in Providence, RI. The 
engineering team there chose to install a dual temperature, two pipe 
HVAC system with energy recovery wheels to maintain control of humidity 
during the shoulder season. The improved efficiency has yielded an 
estimated savings of $28,000 per year.
Another ERV adopter is the Eddy Village Green in Cohoes, NY, a 
nursing home complex of 16 housing units, each with 12 bedrooms. Each of
 those units has a 13 ton HVAC system with an integrated energy recovery
 wheel that supplies 3,500 cfm of outside air. In addition to an 
estimated upfront combined savings of $20,208 from installing smaller 
packaged units, the facility hopes to recover an estimated ongoing 
savings of $23,168 based on local utility rates.
Evaluating ERV Systems
Fms who are interested in 
finding out about the potential of ERV can begin by looking for the 
following characteristics in a system. These include products that 
feature:
- rating and certification by the Air-Conditioning, Heating and Refrigeration Institute (AHRI);
- high humidity (not just heat) transfer capability;
- easy accessibility and cleaning; and
- performance modeling software.
Fms should also look for established providers of these systems. Most
 mainstream HVAC equipment manufacturers offer energy recovery wheel 
options for new or existing applications.
The energy demand posed by outdoor air ventilation requirements is a 
pressing issue among fms eager to save money while still providing 
clean, healthy buildings. Energy recovery wheels offer a way to cut 
energy costs and supply ample outdoor air ventilation while also 
garnering a high return on investment. 
Pargeter is vice president, Product Engineering, at Airxchange,
 a Rockland, MA manufacturer of energy recovery wheels. He holds a BSc 
(Honors) degree in Production Engineering and Production Management and 
has served on the board of directors of the Air-Conditioning, Heating 
and Refrigeration Institute (AHRI).