By Stephen J. Pargeter
Originally published in the August 2012 issue of Today’s Facility Manager
Studies have proven
that outdoor air ventilation creates a healthful work environment.
However, as these intake rates increase, so does the size, cost, and
operating expense of the heating, ventilation, and air conditioning (HVAC) system. Facility managers (fms) are therefore caught between two
powerful forces—the need to lower energy costs and the need to meet or
exceed outdoor air ventilation regulations for occupant health and
comfort.
During the ventilation process, large amounts of energy are wasted as
HVAC systems replace indoor air with fresh outdoor air multiple times
per day. The heating or cooling energy is continually lost in the
exhaust air stream while new energy must be expended to condition
entering outdoor air. Those who fail to capture wasted energy will
continue to incur high energy costs.
To address this challenge, one option for fms is a site recovered
energy technology such as energy recovery ventilation (ERV). Site
recovered energy is any energy recovered on-site and reused to reduce
the demand for more energy. Designed to operate with new or existing
HVAC units, the ERV technology provides a means to cut energy costs
without compromising outdoor air ventilation requirements.
While there are a number of air-to-air heat exchangers used in ERV,
the most commonly used type in commercial and institutional buildings is
a rotary heat exchanger (also known as an energy recovery wheel or
enthalpy wheel). This wheel resolves the conflict between indoor air
quality (IAQ) and energy conservation by recovering site energy normally
wasted in exhaust air. It transfers energy by rotating between incoming
(outdoor) and exhaust air streams to transfer heat and moisture from
one air stream to the other, recycling up to 80% of this energy by
preconditioning outdoor air for significantly reduced HVAC load and
operating cost.
Total energy saved depends on the wheel’s effectiveness and the
difference in temperature and humidity between the two air streams. A
bigger differential means larger energy savings.
For new and replacement projects, energy recovery costs are typically
offset by lower first costs for an HVAC system. And significant
reductions in fuel consumption provide healthy returns for the life of
the HVAC system—instant to two-year paybacks in most North American
climate zones. An energy recovery wheel may also be added to an existing
HVAC system to improve efficiency.
HVAC systems with ERV improve control over humidity to minimize mold
and mildew and reduce the risk of IAQ complaints and sick building
syndrome, especially in humid climates. Meanwhile, many gas and electric
utilities offer rebates for energy recovery to reduce peak demand and
encourage energy conservation.
Organizations Using ERV
To meet new building
codes, Dillard’s, a large apparel and home furnishings retailer, sought
to increase outdoor air ventilation rates by a factor of three at its
store in Palm Beach, FL. The two story building required approximately
50,000 cfm (cubic feet per minute) of outdoor air. Rather than add
capacity to meet the increased load, management at Dillard’s installed
rooftop units with integrated energy recovery wheels. By reducing the
load by 160 tons, the retailer was able to choose units with that much
less capacity. And by reducing peak demand by 215 kilowatts (kW), the
company qualified for utility rebates that effectively paid for the
wheels. The use of ERV is now standard for all Dillard’s stores.
Another example of this technology involves a major renovation at the
Providence Career and Technical Academy (PCTA) in Providence, RI. The
engineering team there chose to install a dual temperature, two pipe
HVAC system with energy recovery wheels to maintain control of humidity
during the shoulder season. The improved efficiency has yielded an
estimated savings of $28,000 per year.
Another ERV adopter is the Eddy Village Green in Cohoes, NY, a
nursing home complex of 16 housing units, each with 12 bedrooms. Each of
those units has a 13 ton HVAC system with an integrated energy recovery
wheel that supplies 3,500 cfm of outside air. In addition to an
estimated upfront combined savings of $20,208 from installing smaller
packaged units, the facility hopes to recover an estimated ongoing
savings of $23,168 based on local utility rates.
Evaluating ERV Systems
Fms who are interested in
finding out about the potential of ERV can begin by looking for the
following characteristics in a system. These include products that
feature:
- rating and certification by the Air-Conditioning, Heating and Refrigeration Institute (AHRI);
- high humidity (not just heat) transfer capability;
- easy accessibility and cleaning; and
- performance modeling software.
Fms should also look for established providers of these systems. Most
mainstream HVAC equipment manufacturers offer energy recovery wheel
options for new or existing applications.
The energy demand posed by outdoor air ventilation requirements is a
pressing issue among fms eager to save money while still providing
clean, healthy buildings. Energy recovery wheels offer a way to cut
energy costs and supply ample outdoor air ventilation while also
garnering a high return on investment.
Pargeter is vice president, Product Engineering, at Airxchange,
a Rockland, MA manufacturer of energy recovery wheels. He holds a BSc
(Honors) degree in Production Engineering and Production Management and
has served on the board of directors of the Air-Conditioning, Heating
and Refrigeration Institute (AHRI).